What is industrial humidification, how does it work, and how does it benefit plants and factories? Humidification systems are highly important to industrial plants that produce products that are sensitive to changes in the environment. They help raise the humidity levels to achieve the ideal amount of relative humidity for distinct industrial processes. Humidification systems work to maintain a certain level of humidity in large industrial spaces, like factories and industrial plants, and to keep humidity levels optimal for production. That said, too much or too little humidity can affect machinery, products, and productivity.
The humidification system stabilizes humidity levels, helping to optimize the environments producing and storing products. This blog post will discuss how industrial humidification works and what it does for these types of businesses.
The Process of Industrial Humidification
Industrial humidification is a process that begins with the introduction of water vapor into the air. This can be done through various means such as a gas fired boiler, electric steam generator or evaporative fog. The water is turned into a fine particle or steam and released into the industrial space. Then, as the water vapor meets the dry air in the industrial space, it begins to raise the relative humidity, better managing the indoor environment evenly throughout the area.
To ensure that the entire industrial space has humidity control, large spaces are often divided up into sections or humidity zones. Controlling each section locally ensures uniformity of distribution. These humidification systems can also be set up to provide different humidity levels for different rooms or sections, depending on the demand that the plant or products require.
Types of Industrial Plants That Use Humidification
There are many types of industrial plants that use humidification systems to maintain a level of humidity for production purposes. Some examples are paper product manufacturers, digital printers, industrial bakeries, SMT electronics manufacturers, and automotive manufacturers. Essentially, any type of plant or factory that produces a product susceptible to fluctuations in relative humidity should have a top-of-the-line industrial humidification system. Not only is this the case with products, but it’s also the case with the machinery itself. If a room is too dry, it could lead to machine down time and profit loss.
Humidification Levels Can Greatly Affect Production Equipment and Products
Humidification systems maintain humidity levels for industrial or production purposes by distributing water into the dry air to increase moisture content. In large spaces like industrial plants and factories, humidification systems use networks of nozzles and valves to ensure that all parts of the facility receive evenly distributed of humidity in the production environment.
For example, in electronics manufacturing, there is a constant demand for even distribution of humidity throughout the production environment to reduce static electricity. Electrostatic Discharge or ESD for short can occur when relative humidity levels are too low. This can result in costly failures that industrial humidification systems can prevent. These environmental humidity demands require a precision solution that can maintain proper air moisture to balance out any loss of relative humidity. Loss of relative humidity results from HVAC or other heating systems that keep the warm air flowing throughout the space.
For industrial warehousing, if humidity is not properly controlled, it can cause certain materials to dry out. This could lead to complete product loss or production downtime. All of this goes back to why every type of industrial plant can and should benefit from installing a world-class industrial humidification system, like those offered by MicroCool. To learn more, please contact us here. You can also call us at 760-322-1111.